Carry-Back Testing

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What is Carry-back and why is it important to reduce?

Carry-back refers to the accumulation of residual material that remains adhered to the conveyor belt after discharge. It is a common issue in bulk material handling systems and can lead to increased maintenance requirements, spillage, equipment wear, and environmental and safety risks.

It is estimated to cause up to 85% of conveyor maintenance issues, making it the biggest single source of fugitive material.

The Performance Monitoring Process

Carry-Back Build-Up: Carry-back can cause serious operational and safety issues, such as environmental hazards, slip risks, material loss, and premature wear of conveyor components.
Testing: We provide a specialised carry-back testing service. Our testing accurately measures material adhesion and evaluates its impact on conveyor belt efficiency and performance.
Reporting: Our experienced service technicians deliver a detailed report within one week of testing, with clear, actionable recommendations.
Solutions: Based on carry-back analysis, we recommend targeted solutions to reduce or eliminate material build-up.
Ongoing Monitoring: For optimal conveyor performance and longterm carry-back prevention, we recommend repeating the testing process every six months. This proactive approach supports sustained efficiency by enabling early detection and timely adjustments as required.