• Home /
  • Case Studies

Case Studies

Real Problems Solved. Real Results Delivered.

At TS Global, we believe the best measure of our work is the success of the operations we support. Our case studies showcase how we partner with customers to solve complex conveyor and material-handling challenges—improving safety, boosting efficiency, and reducing downtime across mining, quarrying, and bulk-handling environments.

Each project highlights our practical engineering approach, the expertise of our team, and our commitment to delivering solutions that perform in the real world. From innovative skirting systems to advanced belt tracking and custom-designed components, these stories demonstrate how TS Global helps clients overcome costly issues and achieve long-term operational reliability.

Explore how our solutions make a measurable difference. 

HopeDowns.jpg  

Mega XHD Polyurethane Primary Scraper

A major iron ore port operation in Western Australia, exporting approximately 194 million tonnes per year was experiencing operating conditions that caused accelerated blade wear, resulting in shutdown labour being frequently redirected to scraper refurbishments.

TS Global engineered and implemented a customised solution for the port - the Mega XHD Polyurethane Primary Scraper Blade.
 HopeDowns.jpg  

Hope Downs

Hope Downs 4 is a new client to TSGlobal; we have only done 4 shutdowns for
them.


They mostly run outdated and not maintained bolt tensioner equipment from ESS.
Aside from spring tensioners on their older XHD models, our spring tensioners were
the first of their kind to be used on this site, and the first to be used on secondary
and tertiary belt cleaners.

 

Polyurethane Hard Skirt

TS Global’s engineered polyurethane skirting systems resolved persistent belt damage and spillage issues at a high-throughput mining operation.

 

By replacing traditional hard steel skirts with a fully integrated polyurethane solution, the site eliminated
frequent belt wear, improved dust suppression, and reduced manual maintenance
requirements.

 

 

  

Mount Thorley South Belt Cleaner

A new 1200BW belt cleaner system was installed at Mount Thorley South CHPP.

The new system replaced an old Primary H cleaner that was mounted on and bolted directly to the head
pulley bearing assembly, and a secondary U cleaner with a pressure roller that was mounted in a fixed position under the belt return behind the head pulley.

 

 

 

  

ETP Cushion

A trial was run at Dampier 12E conveyor where 10 composite Lightweight secondary P cushions were installed. As a result, the overall weight of the scraper was reduced by 5 kg, effectively reducing the effort required for the scraper’s refurbishment.

 

 

 Skirting.jpg

  

Skirting

To resolve the client's critical concerns, our in-house design team customised an impact bed and skirting system to suit the client's conveyor. Our service team installed the new retractable roller impact bed and skirting system.

Additionally, replacement of the existing primary cleaner with polyurethane mono arm tips and a spring tensioner arrangement – to reduce excessive carry-back.